Miller Welders vs. Lincoln Welders: Which Brand of TIG and MIG Welder Should You Choose?
The known history of welding began in the Middle East and Europe several millennia ago, particularly during the Iron and Bronze Ages. Welding refers to a process of joining materials, specifically thermoplastics or metals through fusion. Pressure is also employed by itself or together with heat in the process. Ultrasound, friction, electron beams, lasers, electric arcs and gas flames are common energy sources used in welding. Although welding is regarded as an industrial method, it is also applicable in other environments like the outer space, under water or open air. The process is a very risky undertaking and should only be performed by qualified individuals. When performing welding, an extra precaution should be observed so that intense UV radiation exposure, vision damage, electric shock, burns and inhalation of hazardous substances such as fumes and gases can be prevented. Welding has evolved through the passage of time. It all started with the simple forge welding during the ancient times. Then, oxyfuel and arc welding became common in the late 19th century. After the wars, modern welding processes such as ESW(electroslag welding), SAW(submerged arc welding), FCAW(flux-cored arc welding), GMAW(gas metal arc welding) and SMAW(shielded metal arc welding) were developed, which were followed by electron and laser beam welding in the last half of the 20th century. Today, industrial settings use robot welding, and new welding techniques are still being developed.
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Two Famous Welding Equipment Manufacturing Companies
Before you plan on buying any welding equipment, it is best to know which welder equipment manufacturing company you should choose to buy products from. That way you can buy only the best welder machine and do not regret your choice. Below are the two famous companies in the field of welding.
Miller Electric has been a highly regarded manufacturer of cutting equipment and arc welding machines for almost 90 years now. It is headquartered in Appleton, Wisconsin, USA. It started as a one-man operation type of company, which sold welding equipment products across Northeast Wisconsin, and eventually became one of the largest welder machine manufacturers in the world. Its history began in 1929 when a small-sized arc welder was designed by Niels Miller. The first welder equipment was created out of coil windings and recycled scrap steel. Six years later, Miller Electric became incorporated, and the original high-frequency-stabilized AC industrial welding machine was invented by the company’s sole engineer named Al Mulder. Then, AC welding was introduced to construction and factories. In 1971, the Millermatic was developed by the company. This led to the promotion of MIG welding to a larger market. Read My . In 1993, after the heir of the company died, ITW (Illinois Tool Works) purchased Miller Electric. Headquartered in Chicago, ITW is a multi-national company that shares a common philosophy with Miller Electric. ITW was regarded by Fortune magazine as among the top-ranked 100 “Most Admired American Corporations” in 1992 and hence it contributed a great deal to Miller Electric in improving its position as a highly reputable welding machine manufacturing company. In 1993, Miller Electric was recognized as the 1st welding machine manufacturer in the USA that met the ISO 9001 standard. In 2002, it got the “ISO 9001:2000 standard registration.” In 2009, it received the “ISO 9001: 2008 standard registration.” Through the company’s ISO 9001 registration, it strives to offer only the best customer experience, quality products and consistency.
Especially concerned of creating solution-focused, advanced products and observing welding safety, Miller Electric also provides up-to-date information about new welding technology, products and other valuable data. It also supports a program that allows welding enthusiasts or professionals to interact with welding experts and attend some events and trade shows.
Lincoln Electric has a long history that began in 1895 when John C. Lincoln founded it using a $200 capital investment to create electric motors designed by him. Its headquarters is located in Euclid, Ohio, USA. Lincoln Electric is a global and multi-national manufacturing company that creates robotic welding systems, oxy-fuel and plasma cutting equipment, welding consumables, arch welding machines and welding products. It belongs to the Fortune 1000 companies and has sales offices and distributors in over 160 countries across the globe. It consists of 42 manufacturing facilities that are located in Latin America, Asia, Middle East, Europe and North America. In 1907, John’s younger sibling named James F. Lincoln worked for the firm as its salesman. In 1909, the Lincoln brothers created a welding set. In 1911, the company showcased the world’s first single operator, variable voltage, portable welding equipment. In 1914, James succeeded his brother, and the Employee Advisory Board of the company was established by him. Then, the employees were provided with insurance by 1915. In 1916, the US made items were distributed by The Lincoln Electric Company of Canada. A year after, The Lincoln Electric Welding School opened. In 1922, welding became its primary business since the number of its welder production increased more than that of its motor production. Five years later, the Fleetweld® 5 coated electrode was introduced. From 1923 to 1934, the company paid more attention to the welfare of its employees. Paid vacations, stock ownership, employee suggestion program and annual incentive bonuses were among those offered to employees. In 1933, the non-profit educational organization named James F. Lincoln Arc Welding Foundation began its operation, and The Lincoln Electric Company Pty. Ltd was established in Australia by William I. Miskoe. From 1940 to 1949, following the draft of its workers, Lincoln Electric considered hiring a great number of female and minority factory laborers. During those years, the company focused on creating welding products as they were more in demand compared to motor products. In 1951, the company’s modern plant was constructed in Euclid. The company also produced some major innovations. What’s more, James Lincoln continuously improved the quality of the workers’ incentives and ensured employment security. Eight years later, John Lincoln died. During the 1960s, motor production resumed. James Lincoln died in 1965. In 1972, William Irrgang became the company chairman, while George E. Willis became the company president. In 1977, Lincoln Electric started producing domestic wire consumable items. The company faced hardships in the 1980s, but it held true to its promise of giving employees continuous employment. When Mr. Willis became the chairman of the company in 1986, the company expanded internationally. In 1992, Frederick W. Mackenbach became the company president and Donald Hastings became the new chairman. In 1993, at the time of its global reorganization, the company made efforts to meet their target sales and production levels. In 1995, the company not only reached its 1-billion-dollar sales goal but also celebrated its centennial year. Its new motor facility was opened. In 1997, Anthony A. Massaro was appointed chairman. This same year, many products were introduced by Lincoln Electric. In 1998, product development, acquisition and expansion were the main concerns of the company. There were over 23 new services and products. The company’s international locations reached China, Germany, Canada, Turkey and South Africa. From 1999 to 2004, the company’s global relations improved even more. Its international locations even reached the Philippines, Italy, Brazil, Venezuela and Poland as well. In 2004, John M. Stropki became the next president, chairman and CEO. In 2005, Lincoln Electric obtained ISO 14001 certification. In 2006, due to its outstanding exports program, Lincoln Electric was given the President’s E-Star award. In 2007, it constructed and upgraded 10 international plants. In 2008, President George W. Bush toured around its headquarters in Ohio and praised its workers’ global competitiveness. It also received the Ohio’s “Large Business Exporter of the Year” award from Ted Strickland, Ohio’s Governor. In 2009, Lincoln Electric introduced 108 new items from its product line. In 2010, the celebration of Lincoln Electric’s 115th year took place. In 2011, the company’s wind turbine was constructed, giving it around $500,000 annual savings. In 2012, the expansion continued, making it possible to acquire 4 companies. In 2013, after forty-one years of service, John M. Stropki retired, and Christopher L. Maples became the new CEO, president and chairman. Lincoln Electric again received a new President’s E-Star award because of its success in its exports program. This was an honor for the company since it was 1 of only 2 companies that earned more than one E-Star award. In 2014, Lincoln Electric continued to grow strong. Today, it is focusing on its 2020 vision and strategy.
Miller Electric offers great TIG and MIG welders since they are created based on ISO 9001:2000 standard. Some of the famous products include:
- Miller Syncrowave 250 DX Tig Welder
With a solid construction and industrial design, this Tig welder will last long. It also works great for repairing and maintaining heavy and light manufacturing, accurate metal fabrication and other demanding applications.
- Miller Diversion 180
This Tig welding equipment is compatible with AC & DC power sources. It is famous for its built-in-fan-on-demand feature. It comes with a TIG torch plus accessories and a remote. It also has an automatic post-flow.
- Millermatic 140 Auto-Set
Easy to set up and utilize, this Mig welder functions at 115v input voltage. It has the capacity to weld mild steel, from 24 ga to 3/16 inch. It is famous for its Auto Set feature.
- Millermatic 211 230v Mig Welder
Another MIG welding machine with an auto set feature, this machine works best for mild steel, aluminum and stainless steel. It has a “thermal overload protection” to ensure safety.
Lincoln Electric provides various welding machines as well that pass strict standards. Some of its well-known products include:
- Lincoln Electric Weld Pak 140 HD Wire-Feed Welder K2514-1
This welding machine only requires 120v input power and is easy to install. Can be used for farm repairs, home projects or other welding applications, this welder works best on aluminum, stainless steel, thin gauge steel or thicker steel.
- Lincoln Electric K2185-1 Handy Mig Welder
Lightweight, portable and compact, this welder is good for hobby projects and home repairs. Easy to install, it works best on mild steel, ranging from 24ga to 1/8 inch thick. It is compatible with a 115v, 20 amp outlet.
- Lincoln Precision Tig 225
User friendly, this welder equipment has a storage space designed for input cord, clamp, function cable and built-in flashlight. It is an energy-saving machine and has a feature that can help prevent overheating. Works best on aluminum and metals, this welding equipment is perfect for Tig welding and stick welding. Ideal for use in school, motorsports, automotive, general manufacturing and pastime applications, this welding machine provides excellent results.
Which Brand of TIG and MIG Welder Should You Choose?
Although both welder makers create welder machines for various applications, it is best to choose a TIG welder or a MIG welder machine by Miller Electric. The reason for this is because Miller Electric is famous for its TIG and MIG welders. Miller welders are especially created with the highest standards and their quality is exceptional. In fact, many customers approve Miller welders more than any other brand welder machines on the market. Therefore, when you choose Miller TIG or MIG welding equipment, you can rest assured that you are purchasing a product that gives a lot of bang for your buck!